The authors have developed a novel technique using Zinc-Iron-appropriately particlate zinc-iron alloy, each particle having an iron nucleus-, as the ejection material for the mechanical plating of steel. This paper reports the results of studies on the characteristics necessary for successful mechanical plating of Z-iron onto various steels. The principal results obtained employing a laboratory size ejecter are as follows;
(1) There is a Vickers hardness range for which efficient high-deposit density mechanical plating of Z-iron can be effected; thermal treatment of the Z-iron is extremely beneficial in reducing the time required for plating and increasing plating density.
(2) Deposit density increases with an increase in the amount of both ZZ-48 and ZZ-48H, plated reaching a stable maximum value at an amount that is characteristic of the material. With ZZ-48H a maximum deposit density of 1500mg/dm
2 was obtained at a feed amount of not less that 5000 grams, while the value for ZZ-48 was 650mg/dm
2 at not less than 3500 grams.
(3) With repeated ejection, changes in the properties of Z-iron led to lower-quality mechanical plating. A decrease in deposit density was observed with an increase in the number of ejections. Plating by ZZ-48H was characterized by longer life and higher deposit density than ZZ-48.
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