The temperature distribution in a cutting tool, the effect of tool shape and the dimensions on the temperature rise at chip-tool interface, and dissipated heat flow are experimentally analysed_by an electrolytic tank method. Under usual tool conditions, the temperature rise at chip-tool interfaceθ obtained in square-end straight tools is expressed as follows :
θ=
Cδ
Qγ-0. 38
H-0.25
LnL m-0.36
l-0.39
K-1 η
othwhere, δ
Q : rate of heat flow into tool, cal/sec, γ : lip angle,
H : height of square sectioi. of shank,
L : length of overhang,
nL : 0.156+0.244 log (10m/H),
K: thermal conductivity of tool material, η
oth : 1 for conventional cutting, 0.827 for orthogonal cutting,
C : constant. The result is compared with approximate solutions for tool side, developed analytically by Trigger & Chao, Loewen & Shaw and Vieregge.
This showed that influences of
m,
l and γ are too exaggerated in these, for in these solutions a tool is regarded as a wedge and an existence of shank which restricts heat flow is neglected. The result above-mentioned makes us possible to get a reliable solution of chip-tool interface temperature.
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