Journal of the Japan Society of Precision Engineering
Print ISSN : 0374-3543
Volume 24, Issue 278
Displaying 1-4 of 4 articles from this issue
  • On Lapping Pressure in Lapping Steel Balls (Part I)
    Mamoru IDO, Tutomu HAZI
    1958Volume 24Issue 278 Pages 161-168
    Published: April 05, 1958
    Released on J-STAGE: June 30, 2009
    JOURNAL FREE ACCESS
    In lapping steel balls, it is an important point that lapping efficiency and finished surface are affected by contact state of grits which lie between steel ball and lap. The cutting mechanism is very different from common flat lapping, and it seems that grinding action is the main part of the performance of grits, just as in ultrasonic machining.
    We can expect that lapping pressure has influence not only on lapping efficiency, but also on sphericity of steel ball. In this report, accordingly, we, describing the result of theoretical analysis on the various cases of contact due to the lapping pressure, consider the effect of each lapping condition.
    Namely, we calculated the lapping pressure exceeding the limit pressure and the change of contact limit pressure influenced by grit diameter and surface roughness from its contact state when the radius of steel ball is about I mm. Then we found out that the metallic contact occurs correspondingly to the grit diameter and the sum of the mean roughness which is changeable according to supplying method of lapping compound under the same lapping pressure.
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  • [in Japanese]
    1958Volume 24Issue 278 Pages 169-172
    Published: April 05, 1958
    Released on J-STAGE: June 30, 2009
    JOURNAL FREE ACCESS
    The radius of curvature of Rockwell diamond indenter is one of the most important factors for the accurate estimation of hardness, but an adequate method has not been discovered. A new apparatus was designed applying the method of microscopic collimation. The principle of this method is shown in Fig. I in which O1 is the image of pin hole S1, M is a half silvered mirror, objective O1, and eyepiece E construct an ordinary microscope, O1, and O2 are centers of a sphere with radius r and the distance of O1, O2 is r. When S1 and S2 are at symmetrical position with respect to M the image of S1 is formed at S2 in the two positions of sphere of O1 and O2 being reflected by the surface of the sphere. In this condition sharp image of S1 can be observed in the field of microscope.
    The measuring error of this apparatus is due to symmetry of S1 and S2 and depth of distinct vision of microscope. Concerning these factors analysis and experiments were carried out and the following results were obtained : In order to keep the measuring accuracy within I micron, the defference of CS1 and CS2 must be less than 5.6 mm when the magnification of objective is × 40.
    The measuring accuracy concerning depth of distinct vision is illustrated in Table 2 for some combinations of objectives and eyepieces in which we can see the error is less than 0.4 micron for the combination of objective × 40 and eyepiece × 10.
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  • Hidehiko TAKEYAMA
    1958Volume 24Issue 278 Pages 173-177
    Published: April 05, 1958
    Released on J-STAGE: February 16, 2010
    JOURNAL FREE ACCESS
    In the foregoing paper, the machining performance, the tool wear process, the economical machining conditions, etc., when machining Meehanite cast iron, with a home made ceramic tool were studied. The conclusion was that the ceramic tool can be successfully applied for machining cast iron from a practical point of view.
    Here in this paper, the same items have been analysed when machining an alloy steel, while being compared with a carbide tool of a steel-cutting grade. The conclusion is that the home made ceramic tool is not reliable enough to be applied for machining steels. The reason for this seems to lie in its inconsistency due to chipping or brittleness of the cutltng edge.
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  • 1958Volume 24Issue 278 Pages 227-228
    Published: April 05, 1958
    Released on J-STAGE: June 30, 2009
    JOURNAL FREE ACCESS
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