The shearing processes and the properties of the several parts constructing the sheared edge were studied by shearing force-punch stroke diagrams and microphotographs of the section of sheared edge, with the measurements of shape and size for the sheared edge. The results obtained are as follows:
(1) Shearing processes can be classified into four stages, i. e. those of the elastic deformation, the appearance of the first micro-cracks, the appearance of the secondary cracks and the cutting action. The latter three processes are peculiar phenomena to shearing of paper phenolic laminates. In the case of blanking, the first micro-cracks appear in the range of 0.2 or 0.3 to 0.7 or 0.8 of
P/
Pm (
P : shearing force,
Pm : maximum shearing force), which may be considered to indicate the elastic fractures of the material. The secondary crack is, here, the general term for the first micro-cracks connected and another kind of cracks, appearing in the range of 0.7 or 0.8 to 1 of
P/
Pm.
(2) The sheared edge is constructed of the surface of the first and secondary cracks and the cut surface. The process of growth of cracks and the cutting condition are substantially affected by holding conditions of the materials and sheared profiles. Therefore it is the foundamental conditions of obtaining the good sheared edge that the growth of the first cracks is restricted and the cutting process is maintained under the best condition.
(3) In the case that the punch diameter is within 4 or 5 times of thickness of the materials, in other words, in the case of piercing, secondary shearing force appears, and leads to the different shearing process from the general blanking.
(4) The processes and properties of sheared edge at the corner of square blanking are similar to those of piercing, if the corner radius is within 2 or 2.5 times of thickness of the materials, that is, the secondary cracks and grown first cracks cut into the blank, and therefore, sheared edge of the blank is hollowed out in the large triangular form. On the other hand, sheared edge of the hole is covered with cut surface along the most part of its thickness.
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