A microbial fuel cell (MFC) is a device that simultaneously generates electricity and decomposes organic matters in wastewater. Commonly-used cathodes in MFCs are made of expensive materials, and are low in mechanical strength. Scale-up of MFC reactors has been hindered by the low physical strength of the cathode. Conventional cathodes are composed of carbon cloth containing Pt catalyst, fused with or without the proton exchange membrane, Nafi on. In the present study, we report a new physically-strong cathode, made of cost-effective alternative materials, Selemion HSF membrane, stainless-steel mesh, and polydimethylsiloxane. Single-chambered MFCs (125 mL) equipped with the new cathode or conventional Nafi on cathode were operated using an artifi cial wastewater containing peptone and beef extract. Coulombic effi ciency of the MFCs with the new cathode was 23.9–27.7 %, which was signifi cantly higher than that of the MFCs with the conventional cathode (5.9–11.1 %). The power density was similar levels between the MFCs with the new cathode (114.4–125.0 W/m
2) and the conventional cathode (97.6–119.1 W/m
2). The new cathodes displayed similar current productivities as compared to the conventional cathodes in a polarization test using a potentiostatic device. The tensile strength of the new cathode was 9.3-fold higher than that of the conventional cathode, as measured with a tension meter. These results show that the new cathode is a cost-effective and mechanically-strong electrode with the performance of current production nearly equal to that of the conventional cathode. The new cathode is high in physical strength, and therefore, could tolerate the inner pressure of scaled-up MFC reactors in practical applications.
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