To meet the request of Japan Tobacco & Salt Public Corporation, salt manufacturing companies in Japan changed their conventional process to new processing in 1972, which consisted of two steps, electrodialysis and multiple-effect evaporation. In this process, most of power was generated by a turbine generator, and exhaust steam was used for evaporation. So, more than 90% of variable cost was due to boiler fuel oil.
After the “Oil crisis” we, one of the salt manufacturers, made an attempt to change boiler fuel to cheaper ones. In our case, the boiler had been of high combustion rate (more than 500 Mcal/ cubic meter hour). So, it was difficult to change the fuel to cheaper but less voratile ones without cutting down the boiler capacity. At first, 50% mixture of “Eureka Pitch” and bunker oil was selected as a substitutive fuel by using the conventional liquid combustion system. It ran satisfactorily at the fuel cost of about 80% of bunker oil.
Nextly, in order to further reduce the fuel cost, we chose pulverized delayed coke, using a specially designed pre-combustion furnace. We had some troubles in the early stage of operation, but could take measures to solve them. Now, we can enjoy the fuel cost of about 40% of bunker oil without cutting down the original boiler capacity.
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