The effects of roasting temperature, CO concentration and Pco2/Pco ratio of the roasting gas mixtures on the decomposition rate of, zinc ferrite and the extractability of zinc in reduced products with 0.1N H2SO4 solution were investigated. Decomposition of zinc ferrite are considerablly easy even with reducing gas mixtures of low CO concentration. The reducing decomposition reaction of zinc ferrite proceeds as folows;
3ZnFe2
O
4+CO=3ZnO+CO
2 (1)
or (2+x) ZnFe
2O
4+xCC=3xZnO+2Zn
1-xFe+
xO
4+
xCO
2 (1a)
Fe
3O
4+CO=3FeO+CO
2 (2)
The effect of roasting temperature on the rate of the reaction (1) is very small (the apparent energy of activation is 1.7 kcal/mol), but finally attained fraction of the decomposition is dependent on roasting, temperature.
The rate of the reaction (1) is neady proportional to
Pco, when
Pco2/Pco ratio of the reducing gas: is 1.3.
Value of
Pco2/Pco ratio has an effect on the finally attained fraction of the decomposition, i.e. the smaller the value, the larger the ratio becomes.
On the way of the reaction (1), FeO was formed in spite of no potential for reducing gases to reduce. Fe
3O
4 to FeO, and an unknown phase (probably tetragonal crystal) was appeared at, the same time. The. unknown material is considered as the origin of FeO phase, that is, ZnO and FeO may separate from Zn
1-x. Fe
2+xO
4 in a form of the unknown material, thereafter perhaps the material decomposes into ZnO and FeO.
Zinc is easily extracted at high percentages by 0.1N H
2SO
4 solution from the reduced products of zinc ferrite. Leach solutions contain more Fe
2+ ion than the expected value from the stoichiometric Fe
2+/Fe
+-ratio of Fe
3O
4. The above-mentioned FeO formation was presumed from this fact.
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