The work described here was conducted to investigate the characteristics of the cutting force of rocks in the formation of small chips.
The cutting experiments of rocks were carried out by the apparatus as shown in Fig. 1, in which depth of cut increased continuously from 0 to some values with the rotation of tool. The vertical and horizontal forces applied to cutting tool were measured by mean of a specialy designed dynamometer which was set under the cutting apparatus. These forces were fluctuating at every point of cut, but in this paper we were intent on the mean values of the fluctuations. From the force traces on ocsillograph, therefore, the mean vertical and horizontal forces were read out for every depth of cut. The cutting force
Pc exerting tangentially in the direction of tool motion and the thrust force
Pt perpendicular to direction of tool motion were estimated besed on the mean vertical and horizontal forces with respect to the corresponding depth of cut. Furthermore, the normal forces
Fc and
T acting on the rake face and the backing-off face of tool tip respectively can be estimated, assuming the friction angle at the chip and tool interface.
As to the relations between each of the forces
Pc,
Pt,
Fc and depth of cut
t, non-linear relationship was obtained in the region of
t smaller than
t0, a critical depth of cut specified to rock specimen, while a straight line was obtained over the critical depth of cut. The thrust on backing-off face
T, varied non-linearly with the depth of cut in the region below the critical point but became constant over it.
According to the experiments carried out with increasing cutting width, it was found that the mean values of all the forces
Pc,
Pt,
Fc and
T estimated per unit width would not be affected by the width, and that, however, they would be decreased exponentially with increasing width if thier peak values of the traces on oscillograph were taken.
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