The paper presents the results of two-dimentional orthogonal cutting experiments on such a brittle specimen as plaster to estimate and analyze the cutting forces on rake surface and clearance surface of the blade-type tools.
The cutting experiments were carried out in two method at the same depth of cut and with the same tool; in the first method the specimen was formed into a right-angled buttock, but in the second it was prepared to notched shape on front wall of the buttock. The second experiment was aimed to eliminate the effect of resistance on the clearance surface of the blade on the cutting forces.
The experimental results were: the chips formed in both tests were the same in shape and size, but the cutting forces measured in both were not equal.
From these results it was considerd that in the first method, the cutting forces were measured as the resultant forces on two faces of the tool, but in the second they were measured as only the forces on rake surface. Thereby we could estimate the resistant forces on the clearance surface from the differences of the forces measured in both tests.
Furthermore in these experimental ways rake angle and depth of cut were varied. From these measurements it may be concluded that:
1) the cutting forces in normal orthogonal cutting are the resultant forces of those on both surface of the blade
2) the resistant forces on the clearance surface are hard to neglect, and they increase with the depth of cut.
It is important that if we intend to make clear the mechanism of the chip formation in cutting, we must consider the cutting forces on the rake surface and not adapt the valves of resultant forces.
Further study along these lines will be continued in our laboratory.
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