Crack propagation behavior on mullite/fused silica interface and growing direction of needle-like mullites were investigated using diffusion couples of alumina single crystal and fused silica.Needle-like mullites tended to nucleate more easily on (5507) of the alumina single crystal,which seemed to be attributed to the similarity of the atomic configuration between (001) of mullite and (5507) of alumina.The crack passing through the needle-like mullite was found to be propagated along (001) of mullite.This must be originated in the strict bonding of mullite/fused silica interface and the generation of
residual tensile stress due to the mismatch of thermal expansion between mullite and silica.
The quantitative analysis about the thermal shock resistance of Al2O3-C brick (submerged nozzle brick) was attempted.Main data are effective fracture energy,modulus of static-elasticity,tensile strength and linear thermal expansion etc.at the temperature range between R.T.and 1500℃.Effective fracture energy was measured with a chevron notched sample by work of fracture.Modulus of static-elasticity was calculated from a deflection curve in modulus of rupture test.In each test,the displacement was measured by the non-contact method.Tensile strength was measured by the disk test.And then,the nozzle sample was submerged in the melting metal of 800℃.In that test,the occurence time of the accoustic emission wave was measured.From the result,the thermal stress was calculated by the finite element method、
We found that the check of the test method and the test condition was more important in quantitative analysis than these in qualitative analysis.We found that if Rst>30~40(m1/2・℃) (in case of about 30mm thickness in consideration of the size effect) K₁c >2~1(MN・m-3/2),and tesile strength>22(㎏f/c㎡)(at 1000℃) in our samples,the thermal shock resistance was large.