In the last few years, alkali-oxygen bleaching was spot-lighted by its possibility to reduce effluent pollutions and many studies were conducted on it.
It is a fact that possibility of bleaching pulp by alkali-oxygen was known many years ago, but it is only after the discovery by Professor Robert, in France, of the protective action of magnesium compounds against degradation and reduction of viscosity of pulp, that alkali-oxygen bleaching is in realization at industrial scale.
Professor Robert conducted some interesting tests by using cotton linter (Table 1, and 2). From these experiments, conclusions are;
1) More higher is the caustic sada concentration, more higher is the temperature and more longer is the retention time, more lower is the DPm. At contrary, oxygen pressure seems to be of small effect.
2) Presence of magnesium compounds prevent the lowering of DPm. Effect of magnesium compounds acting as a protector is evident.
3) Presence of Fe (and also other heavy metals such as Co, Mn, etc.) precipitates the lowering of DPm.
In alkaline medium above pH=11 the MgCO
3 (same for MgO) will transform to Mg (OH)
2 which is insoluble but in spite of this insolubility magnesium protector removes heavy metals from the solution (Table 3).
Professor Robert says that Mg (OH)
2 probably removes heavy metals by absorption. This absorption theory is a hypothesis now under studies in Grenoble (France) and in 1973 new publications on this subject will be made.
On the basis of the discovery of magnesium protector, L'Air Liquide (France) cooperating with SAPPI (South Africa) started up the first commercial scale alkali-oxygen bleaching unit designed and constructed by Kamyr (Sweden) at Enstra Mill of SAPPI in May. 1970.
The second one with a capacity of 275 t/day started its operation at Grüvön Mill of Billeruds (Sweden) in September, 1972 and is running with success. The third one under construction at Cellulose d'Aquitaine (France) for 480 t/day will start its operation in May or June, 1973 with a capacity of 400 t/day.
For the development of this process, L'Air Liquide built-up near Paris a Pulp and Paper Research Laboratory and is now making tests with samples from all over the world. In the past year, this laboratory made tests with samples produced by major Japanese paper manufacturers. Among them we picked up two typical examples ; The first example, Testing No.210 made with hardwood UKP from Japanese manufacturer A, was bleached by A-O stages in L'Air Liquide Laboratory, this semi-bleached pulp was further bleached in the laboratory of manufacturer A by DED and HDED stages and compared with CEDED and CEHDED bleaching of same UKP. Table 4 to Table 9 show the results of this series of tests.
The second example, Testing No. 112 made with hardwood UKP from Japanese manufacturer B, was completely tested in L'Air Liquide Laboratory. Table 10 to Table 13 show the results of this series of tests.
All the tests at L'Air Liquide Laboratory were conducted by Messrs. P. REROLLE and B. WEINZAEPFEL.
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