In higher power CW laser welding more than 5 kW, a serious imperfection so called porosity or gas pores are always formed and this fact hinders the industrial application of laser welding of thicker plates. The present authors have conducted systematic studies on keyhole and molten pool dynamics using a special X-ray transmission imaging apparatus and have revealed that the porosity formation is caused by the instability of keyhole. One of the most effective measures to suppress porosity formation is to use the pulse modulated laser under the adequate frequency and duty cycle. But no pulsed CO
2 laser is available in the power range over 20 kW. The authors have found that porosity is perfectly suppressed or greatly reduced when pure nitrogen gas is used as the shielding gas, but its mechanism has been unknown. However, by the simultaneous observation of keyhole by X-ray method and laser induced plasma with a sufficient temporal resolution, it hasbeen revealed that nitrogen plasma is intermittently formed and the keyhole disappears while nitrogen plasmais formed. Namely, by the plasma and laser beam interaction, the keyhole dynamics is similar to that of modulated pulse laser welding and this leads to the suppression of porosity.
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