JOURNAL OF CHEMICAL ENGINEERING OF JAPAN
Online ISSN : 1881-1299
Print ISSN : 0021-9592
Volume 51, Issue 3
Displaying 1-17 of 17 articles from this issue
Editorial Note
Physical Properties and Physical Chemistry
  • Lingzong Meng, Dan Li, Tianlong Deng, Yafei Guo, Yue Wang
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 185-189
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Based on the Pitzer and Harvie–Weare (HW) chemical model, the Pitzer models for the complex systems containing solid solutions were constructed by combining the equations for composition and solubility equilibrium constants of the solid solutions. According to the parameters, the composition of the solid solutions and the solubilities of the ternary systems NaCl–NaBr–H2O, KCl–KBr–H2O and Na+,K+//Cl,Br–H2O at 313 K, the composition equations and solubility equilibrium constant equations of the solid solutions were fitted in the present study. Then, the solubilities of the systems were calculated to evaluate the accuracy of the new method for the solubility calculation for the systems containing solid solution. Comparisons between the calculated and experimental solubilities show that the predicted data agree well with the experimental results.

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  • Anka Ge, Lei Ni, Lijing Zhang
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 190-196
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Acrylonitrile is an important raw material for the synthesis of polyacrylonitrile. The present study investigates the thermokinetic parameters of acrylonitrile by non-isothermal kinetic equations, using differential scanning calorimetry (DSC). The interrupt-rescanning method verifies the autocatalytic characteristic of acrylonitrile. The activation energy Ea is calculated by the Ozawa–Flynn–Wall method. The pre-exponential factor, reaction order and autocatalytic constant are calculated by the least square method. The thermal hazard of acrylonitrile mixed with different comonomers or Fe+3 is also explored by DSC. From the experimental results, the free-radical cyclization is sensitive to the heating rate of DSC. The ionic cyclization reaction is significantly influenced by the comonomers and Fe+3 could significantly decrease the initial reaction temperature and peak temperature compared with pure acrylonitrile. Based on the reactivity risk method, the relative risk of acrylonitrile with different comonomers or Fe+3 is assessed.

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Transport Phenomena and Fluid Engineering
  • Hitoshi Tanabe, Ryuta Misumi, Meguru Kaminoyama, Kazuhiko Nishi
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 197-202
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    The present study investigates the torque and horizontal load in eccentric mixing by measurement under various operating conditions. Time series data of torque and horizontal load were obtained, showing that torque and the horizontal load were periodically oscillating. Time-averaged torque in the laminar region and in the turbulence region increased proportionally with n and n2, respectively. A power number Np [—] vs. Reynolds number Re [—] diagram was obtained. For various mixing liquids, Np-Re correlated with one curve. For Re<10, Np was independent of rE. However, in the higher Re region, Np was proportional to rE. The torque in eccentric mixing was estimated from this figure. The time-averaged horizontal load, Favg, also increased with n. In the lower Re region, Favg was proportional to n. However, for Re>104, Favg was proportional to the square of n. A dimensionless number related to the horizontal load, NpFavg [—], was defined as NpFavg=n Favg dn3 d5. An NpFavg-Re diagram almost correlated with one curve at each rE and NpFavg was proportional to rE irrespective of Re. The horizontal load in eccentric mixing was estimated from this figure.

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  • Kai Wang, Chengbin Wang, Chen Xia, Houlin Liu, Zixu Zhang
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 203-209
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    To examine the effect of cavitation on the vibration of a multi-stage pump, a five-stage diffuser centrifugal pump was selected to test the vibration characteristics under non-cavitation and cavitation conditions. Vibrations were monitored at six points (V1–V6). Results show that when cavitation occurs, the vibration characteristic frequencies of the six measuring points obviously increase, for 1.0Qd (the design flow rate). The gap in the vibration velocity amplitude between the higher axial frequency harmonics and the main frequency becomes smaller, and the cavitation-induced vibration excitation is very obvious in all directions. When the flow rate is 0.8Qd, peak values at the main vibration frequencies of the measuring points V1, V2 and V4 increase compared to those at 1.0Qd. Vibration intensities when the flow rate is 1.2Qd are larger than at 0.8Qd, and vibration intensities at 1.0Qd are the lowest of the three. At 0.8Qd and 1.2Qd, the maximum vibration intensities of the pump are 2.01 mm/s and 2.47 mm/s respectively, which is an increase of 87.85% and 111.11%, respectively.

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  • Huijuan Tian
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 210-215
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    ZnO nanostructures were prepared by chemical vapor deposition (CVD) in a double-tube furnace. The effects of the carrier gas and oxygen flow rates on the morphology and yield of the products are described. The concentration distributions of O2 and Zn vapor were simulated by the computational fluid dynamics (CFD) software FLUENT. The experimental and simulation results revealed that the content of Zn was much greater than that of O2 at different deposition positions and that the deposition reaction was mainly controlled by the O2 concentration. The reaction occurred mainly on the outside of the inner tube with the increasing N2 flow. In contrast, the reaction occurred mainly on the inside of the inner tube with the increasing O2 flow. A reduction of the carrier gas flow rate and an increase of the O2 flow rate were both conducive to a morphology transition of the ZnO nanostructure from needle-like tetrapodal to nail-like tetrapodal.

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Separation Engineering
  • Dang Le Tri Nguyen, Kwang-Joo Kim
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 216-221
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    The solubilities of amorphous form, α-form, and β-form of taltirelin (TTL) in water, ethanol, 1-propanol, and 2-propanol were measured over temperatures ranging from 273.2 to 323.2 K under atmospheric pressure. The experimental data were modelled using the modified Apelblat model. The dissolution enthalpy and entropy of dissolution of TTL polymorphic form in pure solvents were also determined using the van’t Hoff equation. The results reveal that the dissolution of TTL in each solvent is an entropy-driven process.

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  • Yuki Hirayama, Mikiya Hinoue, Hayato Tokumoto, Akira Matsuoka, Koji No ...
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 222-228
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Due to the current widespread use of lithium-ion batteries in a range of applications, significant amounts of metal-containing waste materials are generated. Typically, the recycling of transition metals from lithium-ion batteries involves leaching of Co2+ and Li+ from the LiCoO2 anode and the electrolyte (e.g., LiPF6, LiBF4). Thus, we herein examined the application of slug flow to the extraction of Co2+ and Li+ from an aqueous solution into an organic (cyclohexane) phase containing di-(2-ethylhexyl)phosphoric acid (D2EHPA) as the extraction reagent. The extraction equilibrium and extraction rate were then investigated to design a novel extraction process. In addition, a microchannel was employed to extract the Co2+ and Li+ ions from the aqueous phase. We found that the D2EHPA–Na solution (prepared from the partial exchange of H+ from D2EHPA with Na) was effective for extracting Co2+ and, at a mole fraction of D2EHPA–Na >10%, complete Co2+ extraction from the aqueous phase was achieved. In addition, the presence of co-existing ions did not significantly affect the extraction behavior of Co2+ and Li+. Furthermore, the volumetric mass transfer coefficients (kLa) of Co2+ and Li+ exhibited the same order as those previously reported for other slug flow extraction systems. Finally, the ion concentration and selectivity were successfully simulated using the kLa values and the simulation results were in good agreement with experimental data. Such simulation of the Co2+ yield and purity is essential for selecting optimal process design conditions.

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  • Jophous Mugabi, Noriyuki Igura, Mitsuya Shimoda
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 229-236
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Swirl flow membrane emulsification is a very high disperse phase flux method for high throughput production of emulsions. The extremely vigorous, turbulent flow eddies generated exert an extremely high radial drag force on the membrane wall, which prevents the transition of droplet formation from the dripping regime to the continuous outflow regime, at extremely high disperse flux emulsion production. In the presentstudy, the effects of surfactant, disperse phase flux, viscosity, and swirl flow velocity on the mean droplet diameter (D50) and droplet size distribution coefficient (span) of an oil-in-water (O/W) emulsion are analyzed. The results indicated that highly monodispersed emulsions could be prepared at very high dispersed phase fluxes of 2.0 to 15.6 m3 m−2 h−1. The most monodispersed emulsions produced were of D50 of 33.4 µm and of span of 0.24, obtained at various process conditions. The emulsion D50 and corresponding span decreased with swirl flow velocity until the critical velocity of 8.5 m/s, beyond which the D50 decreased further while its corresponding span increased slightly. The increase of the dispersed phase viscosity resulted in anincrease of the emulsion D50, while theincrease in viscosity ratio in respect to the continuous phase viscosity led to a decrease in D50. The disperse flux had no significant effect on D50 until the critical disperse flux of 11.7 m3 m−2 h−1, beyond which the inertial force became the dominant force of droplet formation and the D50 increased drastically; although it could be counterbalanced at high surfactant concentration and at higher swirl flow velocities.

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  • Masaumi Nakahara, Yuichi Sano, Kazunori Nomura, Masayuki Takeuchi
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 237-242
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    To evaluate the Pu partitioning behavior in a feed solution with a high concentration of Pu during the acid split process, a countercurrent experiment was carried out with a dissolver solution derived from irradiated fast reactor fuel. The experimental flowsheet was optimized to prevent Pu polymerization and third phase formation in the Pu partitioning section, and these phenomena were not observed during the operation of the centrifugal contactors. In the Pu partitioning section, some of the U and almost all the Pu was stripped with 0.3 mol dm−3 HNO3 at 16°C, and the Pu content in the U/Pu product was 37.8%. The Pu content in the U/Pu product was 1.51 times higher than that in the feed solution. To further increase the Pu content in the U/Pu product, it might be necessary to strip Pu at a lower temperature. Concerning the decontamination performance, 137Cs was decontaminated well in the product.

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Thermal Engineering
  • Wei Zijie, Peng Fusheng, Miao Xiaoping, Li Wei
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 243-252
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    In this study, we designed a heat exhaust scheme for an underground cooling tower combined with a practical underground building to complete thermal performance tests on cross-corrugated organic paper filler to obtain an experimental correlation equation of the filler’s bulk mass coefficient. The results show that the scheme of this underground cooling tower meets the requirements of heat exhaust, but the system is challenged by high air resistance and low filler utilization. To overcome this problem, an experiment to determine the filler volume was conducted. Considering that the experimental process for determining the heat performance of traditional cooling tower filler is complicated and multiple physical quantities are required for strict control when performing a single factor experiment by using an analogy of the direct evaporative cooling process, we determined the relevance between the saturation efficiency and bulk mass coefficient in the evaporative cooling process and describe a new method to determine the bulk mass coefficient. The results of the calculation agree with the experimental results.

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Process Systems Engineering and Safety
  • Hyuncheol Ryu, Sang Hwan Son, Jong Min Lee
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 253-263
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Dividing wall columns (DWCs) are one of the most popular units in the recent separation technology due to their high energy efficiency and low capital cost. This paper proposes a design method of DWC for separation of silane off-gas in the polysilicon manufacturing process, and the controllability of optimized process was investigated using dynamic simulation. The results show that the DWC can save 36% of the energy consumption and require smaller number of total stages. Especially, the total annual cost was reduced up to 17%. The method and concept proposed here will provide a basis for optimal design of other DWC systems.

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Biochemical, Food and Medical Engineering
  • Fernanda Miyuki Kashiwagi, Yoshihiro Ojima, Masahito Taya
    Article type: Short Communication
    2018 Volume 51 Issue 3 Pages 264-268
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Cofactor regulation for the production of reduced metabolites, such as ethanol, plays an important role in the metabolic pathways of microorganisms. In this study, the intracellular NADH/NAD+ ratio in the ethanologenic strain Escherichia coli KO11 was increased by the overexpression of formate dehydrogenase from Mycobacterium vaccae. To avoid the generation of pyruvate-derived byproducts, genes coding for the lactate- and acetate-producing pathways were successfully deleted using genome editing based on the CRISPR-Cas9 system. In the culture of the constructed strain, the NADH regeneration system increased the intracellular NADH/NAD+ ratio in the presence of formate, leading to enhanced ethanol production; the amount of ethanol produced was 36% more than that produced by the original KO11 strain in culture for 24 h. A detailed investigation revealed that the transient pyruvate accumulation plays a key role in the enhanced ethanol production using the NADH regeneration system.

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Materials Engineering and Interfacial Phenomena
  • Shuichi Wada, Hiroshi Takiyama
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 269-275
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    In Indomethacin crystallization, α-form crystals can be formed as spherical agglomerates by using anti-solvent crystallization in which NaCl aqueous solution is used as anti-solvent in the presence of a liquid–liquid phase separation. Since the spherical agglomerates were formed, it was considered that mother liquor is strongly affected purity of the spherical agglomerates. Therefore, new method is necessary to evaluate the amount of mother liquor in spherical agglomerates. The purpose of this present study is to propose removable factor ω which can evaluates the amount of removable mother liquor (mother liquor which is able to be removed by washing). The amount of removable mother liquor in spherical agglomerates which was obtained under the condition of different NaCl concentration and stirring speed was evaluated by using ω. From experimental results, it was found that ω decreased with the increase of NaCl concentration and the decrease of stirring speed. Furthermore, these experimental phenomena could be explained from the viewpoint of aggregate structure. So, it was confirmed that the evaluation method by using ω was reasonable. The new evaluation method could be proposed to evaluate the amount of removable mother liquor in spherical agglomerates which was obtained under the various operating conditions.

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  • Haruka Suzuki, Hiroshi Takiyama
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 276-281
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    Crystallization methods with self-assembled monolayers or Langmuir monolayers that provide templates are called templated crystallization. Various interesting phenomena were reported in templated crystallization. Crystallization at the template interface has been investigated from a phenomenological perspective in previous studies. However, in order to develop industrial applications of templated crystallization, understanding the phenomena at the template interface is necessary. The objectives of this present study are investigation of the change in morphology of crystals at the template interface with elapsed time and elucidation of the mechanism of the morphology change. The glycine (crystalline substance)–L-leucine (template compound)–water system was used. Glycine crystalline particles were crystallized at the template interface, that is, the air-solution interface with L-leucine. Lengths along the crystallographic a axis and c axis of the crystals were measured by using microscope images. From the calculation results of the growth rate ratio, it was understood that the change in crystal morphology was the decrease in the growth rate ratio with time elapsed. In order to estimate the mechanism of the decrease in the growth rate ratio, the effect of the repulsive force was considered. According to these results, the mechanism of the change in crystal morphology was the correlation between the growth rate ratio and the normalized clearance between the crystals at the template interface.

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  • Takumi Kato, Yang Liu, Yuuta Murai, Masaki Kubo, Eita Shoji, Takao Tsu ...
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 282-288
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    The thermal dewetting behaviors of polystyrene (PS) nanocomposite thin films containing surface-modified CeO2 nanoparticles synthesized by the supercritical hydrothermal method were observed using an optical microscope. Oleic acid and decanoic acid were used as the surface modifiers of nanoparticles, and cyclohexane and toluene were used as the solvents to prepare the thin films by spin-coating. The effect of surface modifier on the dewetting morphology and the critical surface energy of the substrate below which dewetting occurred was investigated. Dewetting was more effectively suppressed by oleic acid-modified nanoparticles than by decanoic acid-modified nanoparticles. The sizes of nanoparticle aggregates on the surface of nanocomposite thin films with 10 wt% oleic acid- and decanoic acid-modified nanoparticles were observed using a scanning probe microscope. It was speculated that the difference in the dewetting behaviors of nanocomposite thin films with different surface-modified nanoparticles was due to the interaction between the nanoparticles and PS, i.e., the difference in the affinity of the surface modifier of the nanoparticles to PS.

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Environment
  • Ken Omori, Masahiro Sato, Yoshimasa Amano, Motoi Machida
    Article type: Research Paper
    2018 Volume 51 Issue 3 Pages 289-297
    Published: March 20, 2018
    Released on J-STAGE: March 20, 2018
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    The present study investigates isolated extracellular polysaccharides (EPS) from algal blooms, and then concentrations of EPS and cationic ions in culture medium of disaggregated Microcystis aeruginosa were controlled by adding the EPS and cationic ions to make M. aeruginosa colonies under laboratory conditions. We examined the respective effects of Mg2+ ion, Ca2+ ion, and EPS on the colony formation, and subsequently the interaction of these factors was investigated to lower cationic ion concentration levels (i.e.<1000 mg/L for Ca2+) in our previous study. The results showed that M. aeruginosa formed colonies in the Ca2++Mg2+ and the EPS+Ca2++Mg2+ media, and large colonies were found only in the EPS+Ca2++Mg2+ medium. Although M. aeruginosa required a high amount of Ca2+ ion (1000 mg/L) to form colonies in the previous study, the present work revealed that Mg2+ ion (250 mg/L) could decrease the Ca2+ ion concentration to 250 mg/L. Thermal analysis (TG/DTA analysis) of the EPS indicated that the EPS possessed surface functional groups such as carboxy groups. As the roles of cationic ions for the colony formation of M. aeruginosa, the present study suggests that Ca2+ ion contributes to the cross-linking reaction between negatively charged carboxy group on the EPS and M. aeruginosa cells, and Mg2+ ion acts as an agent capable of decreasing the Ca2+ ion concentration for the colony formation. It was also revealed that the EPS could induce the colony formation and expand the colony size of M. aeruginosa.

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