The structures of heat-treated barium titanate coating and intermediate layer produced between the coating and Ni substrate were analyzed in detail by means of X-ray diffractometer and microanalyzer.
Barium titanate coating deposited by flame-spraying on Ni substrate essentially consisted of glassy and crystalline components. The crystalline component comprised crystallites having various axial ratios (c/a), centering around 1.0029. On annealing the coating at 1, 200°C, the glassy component almost disappeared and central axial ratio changed to 1.0066, and to 1.0088 on annealing at 1, 400°C.
Dielectric constant obtained by annealing at 1, 400°C was 3, 000, which was nearly twice as large as that of ceramic barium titanate (ordinarily, about 1, 500). The cause of the large value of dielectric con- stant was found to be the formation of fine crystals due to the inhibition of crystalline growth and it was one of peculiar characteristics of flame-sprayed barium titanate.
The intermediate layer (mainly of Ni) produced by heat treatment at a high temperature between the coating and Ni substrate was thicker with the rise of annealing temperature. However, the content of barium titanate in the layer did not increase as expected. The thickness of the intermediate layer produced by heat treatment, containing a very small amount of barium titanate, was nearly 9μ (by 1, 200°C annealing) or 47μ (by 1, 400°C annealing).
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