The effects of metal ions in plating bath such as Fe, Co, Ni, Cr, Mo, W, Mn, Cu, or Sn on the properties of electrogalvanized steel sheet were investigated by corrosion resistance and paint adhesion tests. The results are summarized as follows: (1) The range of adequate current density is broader in the bath containing Fe, Co, Ni or W ions, and narrower in the bath containing Cr, Sn or Cu ions. (2) The surface appearance of plated sheet is greatly affected by the sort and quantity of metal ion in the plating bath. Plated sheet has a tendency to show fine structure, as metal ions of Fe, Co or Ni in the bath increases. In the case of containing Mo or Cr ions in the bath, it shows massive structure. (3) The effect of additive element on the corrosion resistance of plated sheet is greatly affected by the corrosion circumstances. In salt spray test, for example, plated sheet obtained from the bath containing Sn or Cr ions has more excellent corrosion resistance than the conventional zinc plated sheet. On the other hand, in the outdoor exposure test and humidity test, it has less excellent corrosion resistance. Plated sheet obtained from the bath containing Co or Ni ions has more excellent corrosion resistance than the conventional zinc plated sheet in any test. (4) Plated sheet obtained from the bath containing Co, Mo, Cr, W or Fe ions has always more excellent corrosion resistance or more excellent paint adhesion after corrosion test than the conventional zinc plated sheet, though it is greatly affected by the sorts of paints and corrosion circumstances. Among these metal ions, Co ion has the greatest effect on the corrosion resistance.
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