For the purpose of obtaining a new type of electrical contact material, layers of Au-ZrB
2 composite were electrodeposited from an acidic Au plating bath containing suspended ZrB
2 particles, which have such advantageous properties as a high melting point, excellent hardness, good corrosion-and oxidation-resistance and high electrical conductivity. Some properties of the codeposited surface layers were investigated.
It was observed by scanning electron microscope that the diameter of the ZrB
2 particles codeposited with Au on the substrate was about 5μm or less, independent of the size of the ZrB
2 particles in the plating bath. Using a micro Vickers hardness tester, the hardness Hv of 165-180 of the ZrB
2 composite layer was found to be clearly different from the value of 120 for a pure Au deposit layer. In abrasion tests using a tester of our own devising, 35μm layers of pure Au deposit were completely worn down but Au-ZrB
2 composite layers retained over 90% of their thickness after the same number of rotations of the rub head. Some test pieces of Cu substrate covered with Au-ZrB
2 were set in the contact points of relay switches and a 100V, 50Hz, 60W resistive load (candescent light bulb) was switched on and off in accordance with JIS C 5441. After 5×10
5 switching cycles very little change was detected in contact resistance, or in the surface roughness of the contact points caused by the heat of arc discharge.
These facts indicate that a composite layer of Au-ZrB
2 may be suitable for use in contact material for electronic devices.
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