We investigated the mechanism of rust formation on the surface of carbon steel and low Cr-steel in atmosphere and researched its prevention. The results are as follows: 1) Rust particles formed on the polished surface of steel are classified as dotted, granular, thread-like and lumpy rusts in their appearance. The lumpy rusts are produced by a limited number among dew drops condensed on the steel surface and grow rapidly. This is the principal source of rusting. 2) Lumpy rust generally starts in the pearlite area of steel surface, therefore high carbon steels rust more rapidly than low carbon steels. 3) 0.6% C-steel is quenched from 800°C and tempered at various temperatures; the one which is tempered at 450°C is most resistive to rust. 4) About the action of dust adhered to the steel surface, soluble chloride and sulphate particles (NaCl, NH
4Cl, MgCl
2 and Na
2SO
4 etc, have strong accelerating action and lumpy rusts start at every particles of them; Fe
2O
3 particles have nearly the same action; contrary to this, SiO
2, Al
2O
3, CaO particles show no action. 5) If the steel surface initially bears complete oxide film (invisible) it can resist rust; therefore steels finished by proper electrolytic treatment, held in dry air for a long period or immersed in 0.5% K
2Cr
2O, 1% Na
2HPO
4 solution show good resistivity. 6) The initial flowing current from the surface of steel wire bearing complete oxide film (that is, having good resistivity to rust) immersed in 1% H
2SO
4, increases slowly and it requires long time to reach constant current density. Accordingly we can find the resistance to rust formation by measuring the flowing current. 7) Waselin and animal oils have generally greater rust prevention effect than vegetable oils.
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