In order to develope a high speed-low temperature coal gasification process, the fundamental investigations on the effects of the metal (Fe, Co, Ni, Zn, Li) added over activated carbon and three kinds of coal chars and the component of gasifing gas mixture (H2O, H
2O-H
2 CO
2 CO
2-H
2, H
2, O
2, O
2-H
2O; balanced with N
2) on gasification rate and carbon selectivity converted to CO, CO
2, and CH
4 were carried out at 600° to 1000°C and atmospheric pressure by using thermobalance, gaschromatograph and X-ray diffractometer.
The main results obtained were as follows:
1) A trial approach with pure carbon (activated carbon prepared from PVDC-PVC copolymer resin by thermal decomposition in N
2) modified with metal addition by impregnation method was confirmed to be useful to evaluate the catalytic gasification activity of metal compounds contained originally in coal and/or added intentionally as catalyst.
2) Mixing H
2 with gasifing gas of H
2O or CO
2 (mole ratio: H
2/H
2O or H
2/CO
2≥1) and addition of Fe (10%) to pure barbon or coal char promoted gasification rate and carbon selectivity to CO to produce a gas mixture which were rich in CO and H
2. This was supported by the fact that gasification rate of coal chars contained iron compounds originally was much faster than that of coal char in which iron compound was not containd. Li added only 0.5% increased gasification rate greatly, but almost of carbon was converted to CO
2 in any gasifing gases.
3) The content of ca. 10% Fe added was the most preferable amount for gasification pure carbon with H
2O-H
2 mixture. In the case of the mole ratio of H
2/H
2O less than ca.l, regardless of the amount of Fe added, the poor-graphitziable hard carbon was formed to decrease gasification rate and to stop gasification on its midcourse in an extreme case. And in these cases, since, the added Fe was always datected to be Fe
3O
4, Fe
3O
4 was supposed to promote formation of hard carbon.
4) Remarkable effects of Fe addition always accompanied the more reduced state of iron oxide, e.g., FeO or metallic Fe. Therefore, the basic mechaism of the catalytic gasification with metal M (Fe, CO, Ni) was composed, presumably, of the oxygen transfer cycle betwean the oxidation of M with H
2O (or CO
2) to from MO and H
2 (or CO) and the reduction fo Mo with carbon to give back to M and CO; the rate promotion by mixing H
2 with H
2O (or Co
2) was due to the cotribution of reduction of Mo with H
2 towards that of Mo with carbon.
5) Since iron is relatively cheap as catalyst and recoverable from gasified residue or ash, this iron catalyzed gasification process will be promising practically.
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