A synthetic fuel plant which was built at Motunui (North Island, New Zealand) has began the commercial operation on March 1986 . The plant which has been constructed and operated by NZSFC (New Zealand Synthetic Fuels Corporation), produces 570, 000 tons of gasoline a year from 1 billion cubic meter of natural gas.
The process for producing gasoline from natural gas is as follows:
1. Natural gas is introduced with a pipe line from Maui which is one of the world largest off-shore gas field.
2. The natural gas is converted to methanol with two trains of conventional ICI methanol syn thesis process.
3. Crude methanol from the methanol plants is converted to gasoline with MTG (Methanol to Gasoline) process.
The MTG process, which is developed by Mobil Oil Corporation (USA), convert methanol to hydrocarbon mixture composed of the aromatic-rich hydrocarbon mixture at around 400°C and under pressure, using a special zeolite (ZSM-5) developed by Mobil Corporation . The process gives gasoline (97 RON) with about 85% selectivity accompanied by small amount of LPG (Liquified petroleum Gas). The product gasoline is supplied to other petroleum refinery as a gasoline base oil.
The conversion efficiency (energy base) of natural gas to synthetic fuel is estimated to be 56% (gasoline plus LPG) or 50% (gasoline only). The construction cost of the plant is estimated to be US $ 1, 218 million (on July 1985). The production cost of gasoline will be 56 (NZ¢/
l) 2 in 1987 and 20 NZ¢/
l in 2000 .
The operation of the huge synthetic fuel plant will result in the self supply level of the trans portation fuels as high as 54% in 1987 and also result in the crude oil import of 1, 640 thousand tons which is only 38% of that in 1973.
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