Some experiments on the reduction of UO
3 by calcium vapor and melting of the coarse (produced) uranium powder have been performed to determine the optimum condition for preparing a uranium metal powder with good fusibility and high purity. Further experiments for preparing a small uranium metal ingot from the produced uranium powder have been done. The results obtained are as follows:
1. Optimum condition for preparing coarse uranium powder is: reaction temperature, 1100°C; Ca/UO
3 mol-ratio, 9; reaction time, 2∼3 hr (in case of this experimental scale); yield percentage of coarse uranium powder (gray-white) is more than 90%.
2. The coarse uranium powder (gray-white) has better fusibility than the fine one (black or brown-black).
3. Favourable conditions for making small uranium ingot are: temperature, >1200°C; atmosphere, argon gas (1 atm); metallic calcium is put outside of the crucible in the vessel.
4. Purity of small uranium ingot obtained is more than 99.9%. Contents of impurities (typical) are: Al, 3.2 ppm; Cd, 0.3 ppm; Co, 0.8 ppm; Cr, 7 ppm; Fe, 37 ppm; Mg, 14.5 ppm; Mn, 3.4 ppm; Ni, 54 ppm; Si, 43 ppm; Cu, 7 ppm; P, 44 ppm; Pb, 0.4 ppm.
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