Investigations were carried out on the effects of small amounts of impurities such as carbon, silicon, manganese, phosphorus, nitrogen and nickel in Fe-18%Cr ferritic stainless steels on the susceptibility to stress corrosion cracking in high-temperature water.
The experimental Fe-18%Cr alloys were vacuum-melted in an induction furnace using pure iron and chromium, and in which the impurities mentioned above were added. The sheet specimens were subjected to two kinds of heat treatment, that is, annealing at 800°C and sensitizing at 1050°C.
Stress corrosion tests were conducted in a 4 liter autoclave containing a chloride solution with a concentration of 600 ppm chloride ion. The stressed U-bend specimens were exposed at 300°C for 300 hr under the undeaerated condition.
The results were summarized as follows:
(1) Te greater susceptibility of the commercial AISI type 430 steel to stress corrosion cracking compared with the immunity to cracking of experimental high-purity 18Cr alloys was attributed to the presence of impurities such as carbon and nitrogen in the steel. Other impurities such as silicon, manganese, phosphorus and nickel showed little or no effect on stress corrosion cracking.
(2) The susceptibility of 18Cr alloys containing such impurities detrimental to stress corrosion cracking as carbon or nitrogen was remarkably affected by the heat treatment; the alloys annealed at 800°C were immune to cracking, whereas those sensitized at 1050°C were susceptible. All of the cracks were intergranular in nature.
(3) Sensitized 18Cr stainless steels containing carbon and/or nitrogen were revealed to be susceptible to intergranular corrosion, when boiled in copper sulfate solution (Strauss test) or in nitric acid solution (Huey test).
(4) Results of polarization tests on 18Cr stainless steels in high temperature water showed that failures were accelerated by an application of anodic current, but prevented by cathodic current.
(5) On the basis of the data obtained, it was concluded that intergranular stress corrosion cracking of sensitized 18Cr stainless steels in high-temperature water was attributed to the preferential dissolution of grain boundaries caused by the precipitation of chromium carbide or nitride at that area. In other words, the cracking was proceeded by a stress-assisted anodic dissolution mechanism.
(6) The addition of Ti or Nb was beneficial to prevent the intergranular stress corrosion cracking of 18Cr stainless steels.
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