The oxidation of commercial austenitic stainless steels for boiler superheater tubes has been investigated in steam at a temperature range of 600°∼650°C. The results obtained are as follows:
(1) The oxidation rate of austenitic stainless steels decreased with time and increased with temperature.
(2) The oxidation rate of austenitic stainless steels in steam, was greatly affected by the grain size of the steels. The grain size of the steels was inversely related to the oxidation in steam, and it was explained by the formation of a protective Cr
2O
3 film due to the accelerated diffusion of chromium in the grain boundaries.
(3) The thickness of scale on the surface was proportional to the amount of oxidation in steam, and the outer scale was spalled off after growing to a definite thickness.
(4) The grinding of the metal surface reduced considerably the oxidation rate in steam.
(5) The rate of oxidation in steam was markedly greater than that in air.
(6) Electron microprobe analysis of the austenitic stainless steels oxidized in steam showed the distribution of Fe, Ni, Cr and O
2 in the scale. The outer layer was composed of both α-Fe
2O
3 and Fe
3O
4, the inner layer being of the spinel type containing (Fe, Ni, Cr) oxides.
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