Strengthening of sintered Fe by means of Cu-infiltration and Al
2O
3 dispersion was investigated. Fe powder and Fe-Al
2O
3 powder-mixture were compacted at pressures in the range from 98 to 296 MPa and these sintered compacts with different sizes and distributions of pores were infiltrated with molten Cu. A compression test of the Cu-infiltrated Fe and Fe-Al
2O
3 was also conducted. The amount of Cu infiltrated into the sintered Fe increased with increasing infiltration-temperature, but was independent of the size and distribution of pores. The mean infiltration depth was proportional to the amount of Cu infiltrated. The lightly compacted Fe was not fully infiltrated and the residual pores were observed in the Cu-infiltrated layer. Addition of Al
2O
3 (≤0.3 μm) up to 4 vol% had no effect on the amount of Cu infiltrated, but by adding of 6 vol%Al
2O
3, the amount of the infiltrated Cu decreased slightly. The Al
2O
3 dispersoids were located on the boundaries of Fe particles in the compact and formed networks. The flow stress in the compression test was, therefore, lowered with increasing Al
2O
3 volume fraction.
The Cu-infiltrated Fe-2 vol%Al
2O
3 compact, in which a fairly uniform distribution of Al
2O
3 dispersoids was observed, surpassed the Cu-infiltrated Fe compact in the flow stress. This is due to the dispersion-strengthening of the Cu phase by Al
2O
3 dispersoids. However, the flow stresses of the Cu-infiltrated Fe-4 vol% and Fe-6 vol%Al
2O
3 compacts having non-uniform distribution of Al
2O
3 were lower than that of the Cu-infiltrated Fe compact.
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