The effects of such impurities as carbon, silicon, manganese and phosphor on the resistance to stress corrosion cracking of austenitic stainless steels were studied in pressurized, high temperature water containing chloride.
The tests were carried out at 300°C for 300 hr in an autoclave that contained the testing solution with a concentration of 600 ppm chloride ion prepared from sodium chloride and pure water.
The results are summarized as follows:
(1) In alloys containing from 0.05 to 0.2 per cent of carbon, the alloys with less than 0.1 per cent carbon were immune to cracking, but those with more than 0.1 per cent carbon became slighly susceptible to cracking. Furthermore, when the carbon content increased to 0.2 per cent, the alloys became remarkably susceptible to intergranular cracking.
(2) The alloys with less than 2 per cent silicon were slighly susceptible. When the silicon content increased to 5.4 per cent, the sucesptibility to cracking increased remarkably.
From the results of hydrogen charging tests, it seems that cracks in the alloys are caused by hydrogen embrittlement in the presence of martensite in their structures.
(3) The addition of less than 0.5 per cent manganese to the alloys had no appreciable effect on the susceptibility to cracking, but the alloys containing more than 1.5 per cent manganese became remarkably susceptible.
(4) The susceptibility to cracking for the alloys containing 0.03 to 1 per cent phosphor increased with increasing phosphor content.
(5) It is evident from the experimental results that in the alloys containing the same amounts of impurities as in commercial steels both phosphor and carbon contained in the alloys were harmful elements to cracking.
In general, the alloys containing the above-mentioned impurities were also susceptible to cracking in a boiling MgCl
2 solution, but it was found that harmful elements to cracking in this environment were not limited to phosphor and carbon.
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