Although copper steels are known to have excellent corrosion resistance to sulfuric acids, it has been found that in some cases they are attacked severely in dilute sulfuric acids with corrosion rates much higher than those in plain carbon steels. This phenomenon is termed as accelerated corrosion.
Immersion tests and measurements of polarization curves of 0.3%Cu steels in 1N sulfuric acid have been undertaken in regard to this accelerated corrosion. The results of the study are shown as follows:
(1) Copper steels with above 0.007%S has good corrosion resistance to sulfuric acids. However, the corrosion rates of copper steels with sulfur contents of below 0.007% and C/S ratios of above 20 in 1N sulfuric acid are several times higher than those of plain carbon steels.
(2) The rates of accelerated corrosion for low sulphur-bearing copper steels are improved appreciably by heat treatments for producing the spheroidized Fe
3C phase. The corrosion rates are also decreased with increasing hydrogen sulfide in sulfuric acids.
(3) The corrosion rates of low sulphur-bearing copper steels increase exceedingly with time, corresponding to the increase in exchange curret densities of the cathodic reaction. Increase in cathodic exchange current densities are observed in copper-precipitated steels as well.
(4) Good corrosion resistance of copper steels containing more than 0.007% sulfur seems to be due to the formation of a protective Cu
2S film which is effective for retardation of the cathodic reaction.
On the other hand, in low sulphur-bearing copper steels susceptible to accelerated corrosion, the copper in steel is retained or reprecipitated after dissolution on the metal surface instead of forming the Cu
2S film, and increases active cathodic sites as in the case of the Fe
3C phase. The resulting increase in active cathodic area with time appears to be the main cause for the accelerated corrosion.
This theory might be applicable not only to the corrosion in sulfuric acids but also in both phosphoric and acetic acids.
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