Yttrium oxide dispersed tungsten (Y
2O
3/W) composite has been developed as a crucible material for melting of reactive metals. In this study, the corrosion behavior and its mechanism of the Y
2O
3/W composite in molten metal were investigated in comparison with that of pure W. The 20 vol%-Y
2O
3/W and pure W crucibles whose relative densities became over 99% by HIPing were used for melting experiments descrived below. Yttrium (Y, melting point: 1775 K), which was one of the reactive metals, was melted with 20 vol%-Y
2O
3/W and pure W crucibles at 1923 K for 3.6 ks in Ar atmosphere.
The contamination of W in the molten Y in the case of using the 20 vol%-Y
2O
3/W crucible was found to decrease less than that for the pure W crucible. This observation shows that the Y
2O
3 dispersed crucible has excellent corrosion resistance in molten Y. On the contrary, a remarkable penetration of molten Y into grain boundaries was observed in the case of the pure W crucible. It is considered that the difference of W contamination in molten Y for both cases depends on the difference in the corrosion resistances of the grain boundaries.
From an auger electron spectroscopy analysis, a large amount of phosphorus (P) was detected at the grain boundaries of the pure W, which shows that the attack of grain boundaries observed in the pure W crucible was caused by the reaction between the segregated P and the molten Y. For the Y
2O
3/W composite, the P contents at the W grain boundaries were lower than that in the pure W, because P or P oxide (PO
4) was partly taken into the Y
2O
3 particles during sintering. The growth of Y
2O
3 particles in the Y
2O
3/W composite, which contained a small amount of Y
2(WO
4)
3 complex oxide, occurred in the surface region after heating above 1573 K, and the W grain boundaries were covered with Y
2O
3, which was considered to be a main reason for the excellent corrosion resistance of this composite.
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