Observations of microstructural defects (fracture origins) appearing on the transverse-ruptured surface of cemented carbide were carried out. The transverse-rupture strength (σ
m) of each specimen was studied in relation to the location and dimensions of the defects. WC-10%Co high carbon two-phase alloys with a mean grain size of about 1.7 μ and alloys containing small amounts of structural defects such as pores, anomalously large WC grains or binder-pools were vacuum-sintered and used as specimens.
Results obtained were as follows: (1) Three kinds of structural defects, i.e., pore, WC grain or binder-pool were mainly found to act as fracture origins; these defects were invariably observed near the center of a comparatively flat area of the radially fractured zone, the so-called white spot. (2) The σ
m is weakly correlated with the location or dimension (2
a) of defects; the calculated external stresses (σ
d) operated at the defects at fracture, however, are strongly correlated with their dimensions. Thus, a linear relation was generally found between σ
d−1 and \sqrt
a. (3) Therefore, σ
m can be experessed by the equation, σ
m={830⁄(1+2\sqrt
a⁄8.5×10
−3)}{
t⁄(
t−2
Δt)}{
l⁄(
l−2
Δl)}, where
t and
l are the thickness and span length of specimen,
Δt and
Δl are the distance to the fracture origin from the tension surface and the span-center, respectively. Thus, the distribution and the mean value of σ
m of a set of specimens could be evaluated, when the spacing and dimensions of defects were known. By means of decreasing defect size and increasing its spacing, the σ
m of cemented carbide would abruptly increase and the extrapolated value of σ
m became as high as about 800 kg/mm
2. (4) In this respect, re-examination of the factors affecting the strength as well as the theory of strength in cemented carbides would be needed.
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