In the synthesis of α-Pr
2S
3 via the sulfurization of Pr
6O
11 powder using CS
2 gas, PrS
1.7, Pr
4O
7 and Pr
2O
2S were formed as intermediate products. At sulfurization temperatures above 1123 K, Pr
2O
2S was formed in the initial stage of reaction, and β-Pr
2S
3 and α-Pr
2S
3 were formed for a shorter period of time at higher temperature instead of Pr
2O
2S. In the synthesis of α-Nd
2S
3 via the sulfurization of Nd
2O
3 powder using CS
2 gas, only Nd
2O
2S formed as an intermediate product was formed in the initial stage of reaction, and β-Nd
2S
3 and α-Nd
2S
3 were also formed for a shorter period of time at temperatures of 1073 K or higher. β-Pr
2S
3 and β-Nd
2S
3 were also thought to be oxysulfides having a limiting composition of Pr
10S
14O and Nd
10S
14O, respectively.
Next, the synthetic powders were sintered by the pressureless sintering technique. When the synthetic powder of α-Pr
2S
3 having a trace of residual β-Pr
2S
3 containing a low amount of oxygen was sintered, the compact of γ-Pr
2S
3 having a trace of residual β-Pr
2S
3 was formed at the sintering temperature of 1973 K. On the other hand, when the synthetic powder of the same α-Pr
2S
3 containing a high amount of oxygen was sintered, the single-phase β-Pr
2S
3 compact was formed at the same sintering temperature. Phase transformation of β-Pr
2S
3 to γ-Pr
2S
3 progressed preferentially with a decrease in the oxygen content of synthetic powder. In the sintering of synthetic powder of α-Nd
2S
3 having a trace of residual β-Nd
2S
3, a synthetic powder containing a low amount of oxygen was used. As a result, a single phase of γ-Nd
2S
3 could be prepared by sintering at 1673 K for 3.6 ks.
In hot-pressed sintering, the densification behavior of γ-Pr
2S
3 and γ-Nd
2S
3 powder prepared by the pressureless sintering and subsequent milling were also examined. The sintering kinetics could be explained by a grain boundary-diffusion mechanism that had an apparent activation energy of 247 kJ·mol
−1 in γ-Pr
2S
3 and 347 kJ·mol
−1 in γ-Nd
2S
3.
View full abstract