The depth-composition profiles of Fe-30Cr alloy, a series of Fe-Ni alloys, SUS304 and 316 austenitic stainless steels anodically oxidized at room temperature in deaerated 10.7 mol·kg
−1 NaOH solution were measured by simultaneous use of Auger electron spectroscopy and argon ion sputter-etching techniques. Chromium is enriched in the passive film formed on Fe-30Cr alloy. A rather thick film (9-28 nm) with a chromium-depletion zone extending to the substrate grows on Fe-30Cr alloy during short polarization time (5-15 min) in the transpassive region where chromium dissolves into solution. The effective thickness of chromium-depletion zone, δ (12-25 nm), in the substrate of Fe-30Cr alloy increases with increasing polarization time in the transpassive region. Assuming that the steady state of selective dissolution of chromium was established, the recession velocity,
u (10
−10−10
−9 cm·s
−1) of the film/substrate interface during transpassive dissolution was estimated, and further the interdiffusion coefficient, \ ilde
D (10
−15 cm
2·s
−1) of Fe-30Cr alloy, which was extremely large as a value at room temperature, was obtained from the approximate relation, δ\simeq\ ilde
D⁄
u.
Nickel-enrichment ranging from the uppermost surface to the alloy substrate was always observed for a series of Fe-Ni alloys anodically oxidized in the passive, transpassive or secondary passive potential reigon of nickel. Particularly, nickel enrichment is significantly enhanced on the uppermost surface and at the film/substrate interface, which may be attributed to anodic deposition of nickel once dissolved and to selective dissolution of iron, respectively. The thickness (2-4 nm) of the anodic oxide film formed on a series of Fe-Ni alloys decreases with increasing buk nickel content, indicating the improvement of corrosion resistance due to nickel-enrichment. The effective thickness of nickel enrichment layer, δ (6-10 nm), in the substrate exhibits both the potential-and alloy composition-dependence, suggesting the importance of interdiffusion process in the vicinity of the alloy surface for anodic oxidation of a series of Fe-Ni alloys.
The addition of nickel suppresses the transpassive dissolution of chromium and contributes to improvement of the corrosion resistances of SUS304 and 316 austenitic stainless steels in concentrated NaOH solution.
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