In previous reports a method of spray drying was developed which produces the fine spherical particles. From the statistical point of view the effects of slip concentration, atomizing velocity and the shape of rotating disc on the distribution of the particle size were studied. It was revealed that the spherical form of the particles thus obtained gives the uniform density distribution in the green body formed by dry pressing and improves considerably the mechanical properties such as hardness.
The present paper contains the results of the studies on the effects of grading of the particles on the hardness distribution in the bodies fired at 1200°-1300C. The relation between the hardness and the density of green body was found to be represented by empirical formulae;
ρ
A=1.35+0.0175
R-1ρ
B=1.22+0.0193
R-1,
where ρ
A and ρ
B stand for, respectively, the densities of the particles of the irregular and the spherical shape, and
R-1 is the scratch hardness.
For the packing of the particles of uniform size whose mean radius is γ
p the following relations were established;
O0=0.29-15.0×10
-4γ
pOc=0.24-17.1×10
-4γ
pU0=0.26-8.4×10
-4γ
pUc=0.26-18.2×10
-4γ
p48<γ
p<88μ,
where,
O0 and
Oc are, respectively, the hardness at the perifery and at the center of the end surface of the cylindrical specimen at which the pressure was applied, and
U0 and
Uc are, respectively, the hardness at the corresponding points of another end surface.
In the case of mixed powders the condition of uniform packing does not always coincide with that of closest packing, namely, the maximum of the mean density of the green body was confirmed to occur at the size distribution of 20% 88, 20% 62 and 60% 48, while the best condition for the uniform packing would be with the mixture of 50% 88μ and 50% 66μ (Fig. 13, 20).
The hardness distribution of fired body seems to be governed predominately by the degree of sintering; when fired at 1200°C the original distribution in the green body disappeared, and at 1300°C the hardness decreased greatly owing to the evolution of gases in the body, the trend has been noted especially with the finer particles.
This decrease of hardness is considered to be due to the fact that the composition change in each particle has occured as the result of the centrifugal separation in the process of the atomizing of the slip. 20 Fig., 13 Refs.
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