Effects of TiO
2 addition on sintering of ZrSiO
4 at 1450°, 1500°, and 1600°C for 1 to 24 hrs. in air have been investigated. Shrinkage after sintering, bulk density, apparent density and apparent porosity of the sintered bodies were measured in relation with sintering time, temperature and TiO
2 content. Mineral constitutions of the sintered samples were identified with an X-ray diffractometer. Microstructures of the sintered bodies were examined by means of an EMA and a reflected microscope.
The results obtained were as follows:
(1) Sintering of zircon was accelerated by addition of TiO
2. Shrinkage and bulk density of the samples increased, and apparent density and apparent porosity decreased with increase of TiO
2 content, sintering time and sintering temperature.
(2) Zircon was decomposed to ZrO
2 and SiO
2 by addition of TiO
2. A solid solution of TiO
2 with ZrO
2 was recognized at 1450° and 1500°C. The formation of a compound ZrTiO
4 was recognized at 1600°C. SiO
2 dissociated from ZrSiO
4 coexisted as crystobalite at 1450° and 1500°C and changed into liquid at 1600°C. ZrO
2 appeared in samples sintered at 1600°C.
(3) Acceleration of sintering of ZrSiO
4 was due to the formation of a solid solution, a compound ZrTiO
4 and liquid. Especially, formation of liquid was one of the most important factors.
(4) In the case of sintering of samples crushed and heated repeatedly, rapid reaction between ZrSiO
4 and TiO
2 was attained. Samples heated at 1600°C and contained TiO
2 less than 5 wt% showed the increase of bulk density, while that of the other samples showed the decrease.
抄録全体を表示