The process of removal of potassium ions from the ion-exchanged sheet glass by electrolysis was investigated.
A commercial sheet glass in which potassium ions were introduced by electrolysis below its strain point was subjected to the second electrolysis under the reverse elecctric field. The potassium ions were removed from the ion-exchanged layer according to the current passage, while the potassium ions were simultaneously introduced into the anode-side surface.
The concentration of potassium ions remaining in the layer on the cathode-side after the second electrolysis decreased monotonically with the depth of the layer.
The apparent electric resistivity
ρ of the glass, during the second electrolysis, increased appoximately linearly with increase of thickness,
ε, of the ion-exchanged layer on the anodeside except at the beginning of the electrolysis. The relation was expressed by the equation:
ρ≅
ρ0+
ρ1ε/
L, where
L is the thickness of the glass sheet, and
ρ0 and
ρ1, constants related to the resistivity.
The stress profile, which was measured by means of a polarizing microscope, in the layer redistributed with potassium ions was similar to the concentration profile of potassium ions, but the compressive stress was considerably lower than that before the redistribution.
The sheet, bent in order to balance stresses due to the first ion exchange, returned flat as the amount of electricity was passed half as much as that at the first electrolysis. The phenomenon could not be explained by the balance of stresses in the glass, because a considerable difference in stress between the both sides of the glass sheet exists. This is attributed to the dilatation of network cavities by a viscous flow due to the compulsory migration of potassium ions.
On a basis of a theory of electromigration of ions in columns of a cation exchange resin, the redstribution of potassium ions and the variation of resistivity with the amount of electricity passed in the second electrolysis were derived:
ck=
a-
bz1/2, and
ρ=
ρ0+
ρ1ε/
L+
ρ2′ε/3/2ε-1/2/
L respectively, where
a and
b are constants;
z, the distance from the boundary of the layer redistributed with potassium ions;
ρ0,
ρ1 and
ρ2′, constants related to the resistivity;
ε, the thickness of the layer in which potassium ions were introduced on the anode-side;
L, the thickness of the glass sheet and
ε′, the thickness of the layer in which potassium ions redistributed. These equations agreed fairly with the experimental results.
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