The exothermic nitriding reaction between powder aluminium and nitrogen gas (N
2) was previously studied by differential thermal analysis and thermogravimetric analysis.
On the basis of the results obtained, the fluidized-bed reaction method was adopted in order to diffuse the heat of the reaction (
ΔH=-76.4kcal/mol) which causes cohesion of the aluminium particles and enhances the nitriding of aluminium particles in its vicinity. This method was also suitable to attain good contact between the aluminium surface and the N
2 gas.
The material used is aluminium powder diluted with AlN powder, to prevent the localization of reaction heat; i.e. the composition is Al (20wt%)-AlN (80wt%).
Prior to the reaction experiments, the fluidization of the powders were observed at room tomperature with a transparent glass tube. And, the flow conditions were determined: N
2 flow-rate 11cm/sec, and optimum particle sizes Al (74-105μ)+AlN (149-210μ). This was then followed by the experiment in an alumina tube on the fluidized-bed nitridation at elevated temperatures 1050-1200°C.
Since the aluminium particles are in flow, the cohesion hardly occurs in reactions at temperatures beyond the melting point of aluminium (658°C). Due to the difference in thermal expansion between the AlN coating layer formed at surface by nitriding and the internal molten aluminium, and also to the vapor pressure of aluminum, there occur cracks in the AlN coating layer. The nitriding reaction therefore proceeds at rapid rate. This phenomenon is explained by the model representation. After the nitriding reaction, because of the gas phase reaction between vapourized Al and N
2, some fibrous crystals deposited on the surface of the particles at 1050-1100°C. These crystals grew to needles at 1150-1200°C.
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