In order to improve the physical and mechanical properties of porous fired clay bodies, several monomer systems were impregnated into them, and polymerized
in situ by thermalcatalytic method. The specimens were prepared by firing the bodies with the components of 63% Nopporo clay, 27% sand, and 10% chamotte at 1, 100°C in an electric furnace. The monomer systems consist of 90-100wt% styrene, 0-10wt% of cross-linking agent and 0-2wt% of silane-coupling agent.
The results obtained are summarized as follows:
(1) The pores of the specimens were rapidly filled with monomer up to about 70vol% under atomospheric pressure, and then, filling speed of monomer decreased. Full impregnation was obtained when the impregnation procedure was carried out under vacuum. (2) Using 0.5-1.0wt% of benzoyl peroxide or α, α′-azobis isobutyronitrile as curing agent, polymerization of impregnated monomer was completely performed at 90°C for 5hrs.
(3) Polystyrene-impregnated specimens of 85vol%
Pp (percent of pore filled with polymer) had much higher bending and compressive strengths than those of unimpregnated ones (
i.
e. bending: 125kg/cm
2 and compressive: 670kg/cm
2 for unimpregnated specimens; bending: 250kg/cm
2 and compressive: 1, 490kg/cm
2 for the impregnated specimens). Abrasion resistance measured by weight loss method were improved from 95-105mg for unimpregnated specimens to 50-60mg for the impregnated ones. Water absorption also decreased from about 6wt% to 0.2wt%. (4) Using the styrene monomer containing 5-10wt% of cross-linking agents such as DAP, DVB, TMPTMA, TAIC, TAC and DAM, most of the properties of the impregnated specimens indicated more improved physical and mechanical properties. In particular, DVB, TMPTMA and TAC of them brought about 20% increase of the bending strength in comparison with the specimens impregnated with styrene only. (5) The styrene with 0.1-2.0wt% silane-coupling agent brought the increase of the bending and compressive strength up to 420-450kg/cm
2 and 1, 700-2, 100kg/cm
2 respectively. (6) The styrene containing 1% silane-coupling agent and 5-10% DVB or TMPTMA was the most effective monomer system of them for improving the mechanical properties (
i.
e. 500-580kg/cm
2 for the bending strength; 2, 000-2, 300kg/cm
2 for the compressive strength). Thus, it may be concluded that this silane-coupling agent plays an important role in promoting the interaction between fired body and polymer.
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