First of all, this paper deals with the fiber bonding and sheet formation mechanism of paper because good understanding of these two mechanism is very important in discussing papermaking technology and paper quality.
Paper is made of wood fibers. Cellulose and other carbohydrates of wood fibers form fiber bondings mainly by hydrogen bonding between hydroxyl groups during sheet formation.
Excellent surface strength of paper (linting free paper) made by Twin-Wire paper machines such as Bel-Baie Former, etc can be explained by the following mechanism.
1. A Twin-Wire papermachine is usually equipped with a Deculator which separates the individual air bubbles from the fiber and water, which results in reducing bubble content by 50 to 90 percentage. Without a Deculators papers suffer from foam marks and cannot be sold in the market.
2. Slice jet is introduced between two wires as quickly as possible by reducing air involvement as well as eliminating spouting action (pumping action of table rolls or foils of Fourdrinier), which result in less air content of wet web than Fourdrinier.
3. Consequently, fiber bonding is less hindered by air during sheet formation and a larger specific surface area produces a paper with higher surface strength suitable for offset printing.
Another type of a Twin-Wire former such as Bel-Bond, etc which has a top wire unit on a Fourdrinier, has different sheet formation mechanism and does not produce paper with the same surface strength of a Twin-Wire former mentioned above. Therefore we have to continue to accumulate its operating experiences and results.
As the next topic, this paper presents the recent development and essential design concept of stock inlet, wire part, press part, dry part and others.
No-draw press does not destroy fiber bonding (the Campbell effect, hydrogen bonding and so on) of wet sheet and contributes to higher paper strength.
A new theory on the effect of an artificial stone roll is presented. Granite consiste of feldspar (hydrophilic), mica (hydrophobic), and silica (both hydrophobic and hydrophilic). An artificial stone roll of granite is used for both low and medium grade paper such as newsprint and fine paper production. In manufacturing an artificial stone roll for low and medium grade paper with high pitch content, feldspar (hydrophilic) content should be increased. On the other hand, higher portion of mica (hydrophobic) of stone roll is necessary to produce fine paper consisting largely of cellulose.
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