Synthetic pulp for papermaking may be manufactured by beating the fibers of polyvinylalcohol (the PVA) mixed-spun with starch or the fibers of polyolefins mixed-spun with PVA polymer.
Various papermaking tests were carried out with this synthetic pulp to obtain the following results.
1) The more the PVA or starch content in the fiber, the more easily can it be fibrillated and the better are the dispersibility and other properties for papermaking.
2) The PVA fibers, if pre-mixed with starch on spinning, can be made into paper by beating without mixing any other material such as wood pulp, wether the fibers have been subjected to only heat treatment or to both the heat treatment and formalization in their manufacturing process. The fibers heat-treated only may also be used as a bonding material.
3) If the beaten PVA fibers, heat-treated, are formalized to eliminate interfiber bonds, then the strength of the paper made will depend on only the tangle of the fibers and it can be estimated at a quarter of the whole strength of the same paper but not formalized.
4) Polyolefins can be converted into another synthetic pulp by means of flash-or mixed-spinning. This pulp can be made into synthetic paper, being mixed with wood pulp.
5) Hydrophilic synthetic pulp may be obtained by beating the thicker fibers that are produced by mixed-spinning the three polymers : polypropylene, polyethylene and polyvinylalcohol. Such synthetic pulp can be made into paper either by itself or by mixing wood pulp in any proportion, which will be, if calendered, not inferior at all in strength to the conventional paper of wood pulp
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